CALCULATED DESIGN EXAMPLE

Buck inductor calculation: 12V to 3.3V / 5A

Calculation record: September 19, 2026 · Software version 4.0.0

This example runs a built-in preset through the existing app calculation engine. Inputs, electrical results and one core-and-winding candidate are shown for review and reproduction.

What does this example verify?

This is a software calculation example with selected basic formulas and loss totals cross-checked. No prototype measurements are included, so it does not establish a percentage accuracy against hardware.

Inputs and constraints

ItemValue or condition
Built-in presetbuck_12v_3v3_5a
Input voltage (minimum / nominal / maximum)10.8 / 12 / 13.2 V
Output3.3 V / 5 A
Topology / mode / frequencyBuck / CCM / 200 kHz
Ripple ratio ΔI / Iout25%
Ambient / rise limit / cooling25°C / 45°C / natural cooling
Inductor efficiency target (input)95%
Inductance tolerance / K_u preset20% / 0.4
Winding settingsRound wire, thermal class F, heavy insulation build

Electrical specification results

ItemValue or condition
Output power16.5 W
Peak-to-peak ripple current1.25 A
Target inductance9.900 μH
Peak / RMS current5.625 / 5.013 A

Core and winding candidate

ItemValue or condition
Core / material / bobbinE13/6/6.15 / N87 / BE13-1110CPSFR
Turns / wire10 / AWG 16
Calculated gap0.2165 mm
Calculated inductance9.9000 μH
Peak flux density0.3257 T
Copper / core loss0.1124 / 0.0146 W
Estimated total loss0.1270 W
Estimated winding hotspot32.72 °C
Bobbin fill63%

Scope of this run

The built-in inputs and constraints were retained, with round wire, thermal class F and heavy insulation build. This run checked only the first ten database E cores with Ae between 15 and 60 mm² and their default materials. The illustrated candidate has at least 10 turns, bobbin fill no greater than 65%, and a non-high proximity-risk category. It is not a global optimum or a purchase recommendation.

Independent numerical checks

At the maximum input of 13.2V: L = 3.3 × (1 − 3.3/13.2) / (200000 × 1.25) = 9.9μH. Peak current is 5 + 1.25/2 = 5.625A. RMS current is approximately 5.013A. These values match the engine output.

How close is this to a physical design?

This candidate retains a high-frequency warning and medium proximity-effect risk. The 32.72°C hotspot is a thermal-model estimate, not a thermocouple measurement. A near-zero model inductance error is not a manufacturing tolerance. Gap, material batch, winding layout and cooling still require prototype checks. The 95% input is an inductor efficiency target, not measured converter efficiency.

Reproduction and result record

Load the named preset in the corresponding app version, check the input and winding settings, and run the core-and-winding calculation. Database, version, settings and ranking changes can affect the candidates. The public record includes inputs, selected candidates, versions and source-file hashes; it is not an app-importable project file.

Download calculation record (JSON)

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